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iNspect Express User’s Manual405-00026-00
9Rev 1600; 12 July 2010
Define a Template Image
Make sure a good (or perfect) part or assembly is in front of the camera, in the location where your
inspection parts will appear; or a series of good parts moving past the camera.
b. Click on the “Take a picture” button (top left) to acquire a reference or template image. If
using an external trigger click “Snap Triggered”.
You will use this Template image to set up your measurements and tolerances. If you change the
lighting or exposure you must take a new picture.
Train the Color Map
If you are using a color image sensor, you will need to train a color map that defines colors of
interest for your inspection. Click on the “Setup Color” button. Pages 10 and 11 give step by step
instructions on training colors to create a color map.
Apply Vision Tools
c. Select a tool from the tool box and apply it to the template image. Use these drawing tools to
draw your measurements in the image area.
In the case of a measurement tool such as “Distance”, simply click on two highlighted edges to
form a measurement. For complex tools, such as barcode, construct a Region Of Interest (ROI)
around the barcode according to the context sensitive instructions shown in the Tip Window. In
most cases, the tool will automatically detect the feature of interest within the defined ROI.
Using the Drawing Tools
Pages 14 and 15 are subjects that apply to all
measurement tools: Tolerance Settings, Relative
Numbers, and Preprocessing.
Pages 17 through 78 give step by step instructions for drawing each tool, adjusting the properties
and Pass/Fail Tolerances.
Adding a Locator
The Locator allows iNspect to track movement of the part in the image window, and align or snap
the measurements to the part in every position. Steps for using the Locator begin on page 79. You
need to define one or two tools before you can define the locator.
Set Up Communication
The next step in setting up your inspection, after all your tools and settings are defined, begins on
page 82, “Set up Communication and Outputs”.
- Software User’s Manual 1
- 405-00026-00 1
- About This Manual 3
- Table of Contents 3
- List of Figures 6
- List of Tables 8
- The iNspect Application 9
- Introducing the iNspect GUI 10
- 2.Start Creating a Solution 11
- 3.Set up the Sensor 12
- Using the White Balance 13
- Using the Internal Timer 13
- Using the External Trigger 13
- Using the Exposure Control 13
- 6 Rev 1600; 12 July 2010 14
- Using the Calibration Tool 15
- 4.Set up Measurements 16
- 9Rev 1600; 12 July 2010 17
- Train the Color Map 18
- 11Rev 1600; 12 July 2010 19
- Apply Vision Tools 20
- Using the Drawing Tools 20
- Best Practice Suggestion 21
- Using Edge Sensitivity 21
- Using the Tolerance Settings 22
- Relative Numbers 23
- Using Preprocessing 23
- Using the Distance Tool 25
- 19Rev 1600; 12 July 2010 27
- Scale Properties 27
- Using the Angle Tool 28
- 21Rev 1600; 12 July 2010 29
- Angle Properties 29
- Using the Circle Tool 30
- 24 Rev 1600; 12 July 2010 32
- Using the Arc Tool 33
- 27Rev 1600; 12 July 2010 35
- Using the Edge Count Tool 37
- Using the Point Tool 39
- Using the Tip Tool 41
- 34 Rev 1600; 12 July 2010 42
- Tip Properties 42
- Using the Rake Tool 43
- 37Rev 1600; 12 July 2010 45
- Using the Pencil Tool 46
- 39Rev 1600; 12 July 2010 47
- Pencil Properties 47
- Using the Intensity Tool 48
- Using the Count Tool 49
- 43Rev 1600; 12 July 2010 51
- Using the Match Tool 52
- Using the Barcode Tool 54
- 47Rev 1600; 12 July 2010 55
- 48 Rev 1600; 12 July 2010 56
- Barcode Properties 56
- 50 Rev 1600; 12 July 2010 58
- Barcode Details Properties 58
- Using the 2-D Barcode Tool 59
- 52 Rev 1600; 12 July 2010 60
- 2D Barcode Properties 60
- 54 Rev 1600; 12 July 2010 62
- 2D Barcode Timing Properties 62
- 55Rev 1600; 12 July 2010 63
- 56 Rev 1600; 12 July 2010 64
- Using the OCR Tool 66
- 60 Rev 1600; 12 July 2010 68
- Using the Font Editor 69
- 63Rev 1600; 12 July 2010 71
- Font Spacing 71
- Using the Caliper Tool 73
- 66 Rev 1600; 12 July 2010 74
- Caliper Tool Adjusted 74
- Caliper Properties 74
- 67Rev 1600; 12 July 2010 75
- – Side A / Side B – 75
- Using the Contour Tool 76
- 69Rev 1600; 12 July 2010 77
- Contour Properties 77
- Using the Bead Tool 78
- 71Rev 1600; 12 July 2010 79
- Using the ColorMeter Tool 81
- Using the Spring Tool 83
- 76 Rev 1600; 12 July 2010 84
- 78 Rev 1600; 12 July 2010 86
- Using the Locator 87
- Using the Origin 89
- Add I/O Connections 91
- PLC Connections 91
- Setup I/O Connections 91
- 84 Rev 1600; 12 July 2010 92
- BOA Inputs 92
- BOA Inputs Configuration 92
- 85Rev 1600; 12 July 2010 93
- BOA Outputs 93
- BOA Outputs Configuration 93
- Scripting 94
- 88 Rev 1600; 12 July 2010 96
- 89Rev 1600; 12 July 2010 97
- Defined Variables 97
- 90 Rev 1600; 12 July 2010 98
- Create New Function 98
- Add New Function 98
- 91Rev 1600; 12 July 2010 99
- Free Edit 99
- Free Edit Window 99
- Setup History 100
- 93Rev 1600; 12 July 2010 101
- Edit Tolerances 103
- Graphing Measurements 104
- Setup Display 105
- History Recall 105
- 7.Save your Solution 106
- Monitoring from the Network 107
- Performance Tips 108
- Viewing Data Output 111
- HyperTerminal 112
- Network Commands 113
- Solution Summary Report 114
- Configuration Changes 115
- LOCATOR EXAMPLES 116
- 109Rev 1600; 12 July 2010 117
- Rotation Anchor 117
- Position Anchor 117
- Pencil Line Intersection 118
- 111Rev 1600; 12 July 2010 119
- Extending the Pencil Line 119
- Increasing the Search Area 119
- 112 Rev 1600; 12 July 2010 120
- Edge Count Tool – Circle 121
- Edge Count Tool – Rectangle 122
- Cascading Locators 123
- EQUATION EXAMPLES 125
- Override Examples 125
- Output Examples 126
- Delayed Event Function 127
- Related Functions 128
- Input Examples 129
- 122 Rev 1600; 12 July 2010 130
- 123Rev 1600; 12 July 2010 131
- 124 Rev 1600; 12 July 2010 132
- GLOSSARY 133
- 127Rev 1600; 12 July 2010 135
- 128 Rev 1600; 12 July 2010 136
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